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Variable DC Power Supply with Current Limiter
Posted by: Jay ()
Date: May 07, 2004 02:54PM

Variable DC Power Supply

Voltage range: 0.7 - 24V
Current limiting range: 50mA - 2A

Parts:

P1:  500ohm Linear Potentiometer
P2: 10Kohm Log. Potentiometer

R1,R2: 2Kohm  1/2W Resistors
R3:  330ohm  1/4W Resistor
R4: 150ohm 1/4W Resistor
R5: 1ohm 5W Resistor

C1:  4700µF, 35V Electrolytic Capacitor
C2:  4700µF,  63V Polyester Capacitor

D1,D2: 1N5402 200V 3A Diodes
D3:  5mm. Red LED

Q1:  BC182  50V 100mA NPN Transistor
Q2:  BD139  80V 1.5A  NPN Transistor
Q3:  BC212  50V 100mA PNP Transistor
Q4:  2N3055  60V 15A   NPN Transistor

T1:  120V Primary, 36V Center-tapped Secondary 50VA Mains transformer

PL1: Male Mains plug
SW1: SPST Mains switch

Notes:

P1 sets the maximum output current you want to be delivered by the power supply at a given output voltage.
P2 sets the output voltage and must be a logarithmic taper type, in order to obtain a more linear scale voltage indication.

You can choose the Transformer on the grounds of maximum voltage and current output needed.  Best choices are: 36, 40 or 48V center-tapped and 50, 75, 80 or 100VA.

Capacitor C1 can be 2200 to 6800µF, 35 to 50V.

Q4 must be mounted on a good heatsink in order to withstand sustained output short-circuit. In some cases the rear panel of the metal box in which you will enclose the circuit can do the job.

The 2N3055 transistor (Q4) can be replaced with the slightly less powerful TIP3055 type.

Attachments: post-13-56057-Variable_DC_Power_Supply.DOC (26.5 KB)  
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Re: Variable DC Power Supply with Current Limiter
Posted by: Jay ()
Date: May 07, 2004 02:57PM

Schematic diagram is embedded within the Word Document, but here it is separately.

Attachments: post-13-56278-Variable_DC_Power_Supply.jpg (22 KB)  
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Re: Variable DC Power Supply with Current Limiter
Posted by: Jay ()
Date: May 07, 2004 03:00PM

Sorry, the web server encoded the "Ohm" symbol as "&#8486"

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Re: Variable DC Power Supply with Current Limiter
Posted by: David Bowlin ()
Date: March 31, 2005 01:01PM

Has any one built this? Has any one had any difficulty with its operation?
mailto:dbowlin@elmwood.k12.ar.us

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Re: Variable DC Power Supply with Current Limiter
Posted by: Andrew ()
Date: May 06, 2005 08:31AM

i've built it and it works fine. make sure you use alarge heatsink on the 2N3055 if u want it to sustain short ciruit loads.

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Re: Variable DC Power Supply with Current Limiter
Posted by: Cobus ()
Date: May 25, 2005 07:24AM

To Andrew:

Do you think yhat it is possible to use 48vac as input

best regards,

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Re: Variable DC Power Supply with Current Limiter
Posted by: Bob Morrison ()
Date: August 25, 2005 12:35PM

I am having some difficulty with local suppliers not being
able to come up with a polyester capacitor. Can a sub.
be made? Thanks

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